Silicone sealants are used in a variety of construction applications, including the residential, commercial, industrial and infrastructure sectors, mainly as a sealing or bonding agent.
Different silicone sealants can offer different properties including UV stability, high movement and elongation, tenacious adhesion, and exceptional weatherability. Typical applications for silicone sealants include expansion and control joints, perimeter caulking, structural glazing, and Insulated Glass (IG) units. Silicone sealants possess properties that allow them to be used for indoor and outdoor applications, and they adhere strongly to most substrates such as aluminium, glass, steel, painted metal, plastic, stone, concrete, and brick.
As a result of recent global supply chain disruptions, the raw material used for producing silicone sealants is facing a serious shortage. Therefore, more and more building suppliers are offering alternative forms of sealants to industry professionals in order to continue business operations without compromising on quality.
A recent major global supply chain disruption has resulted in significant raw material shortages and sent prices up by 300% in less than two months in 2021. This supply disruption is predicted to last through to the first half of 2022.
The cause of this global silicone shortage can be attributed to a number of reasons:
The combined impact of these complications has significantly restricted the availability of silicone raw materials and increased costs for manufacturers. Therefore, suppliers are encouraging the use of silicone alternatives wherever practical or possible in various building applications to provide continuation of construction.
It is important to ask the following questions before deciding to substitute a silicone sealant:
There are a couple of ways to repair a failed silicone sealant joint with polyurethane technology. However, since polyurethanes will not develop adhesion to cured silicones, the existing silicone sealant would need to be fully removed. If the joint is located within a porous substrate, this substrate will likely need some mechanical abrasion to remove as much of the existing sealant as possible. If the sealant joint is located in a non-porous substrate, the sealant should be cut out as close as possible to the bond line. Sanding with a fine grit sandpaper may be needed to remove any silicone that is left within the joint.
When applying the new polyurethane sealant joint, it is recommended that the polyurethane extend ¼ inch onto the substrate on either side of the joint. This will ensure the material is bonding to fresh substrate.
Polyurethane sealants are a popular choice for both new and renovation projects. Polyurethane sealants are mostly employed in horizontal joints or non-sagging vertical applications and are available in single and multi-component formulas. When considering using a PU sealant as a substitute to Silicone, it is important that you consult with an industry expert who can advise on the correct solution.
Hybrid sealants combine the benefits of high-performance polyurethane and silicone chemistry. These technologies combine to create a hybrid sealant that combines the durability and paintability of a polyurethane sealant, with the weathering and UV resistance of a silicone sealant. Hybrid sealants are a great option when selecting an alternative to standard silicone sealants.
Substrate / Application | Silicone Typically Used | Alternative | Additional Remarks |
Concrete |
| ||
Natural Stone | SP523 SP623 PU523 illmod 600 |
| |
Stucco | SP523 PU523 illmod 600 |
| |
Dryvit / EIFS | Spectrem 2 SG555 SG557 SG558 | SP523 |
|
Window and Door Perimeters | Spectrem 2 SG555 SG556 SG557 SG558 | SP523 SP623 PU523 illmod 600 |
|
Flashings | Spectrem 2 SG556 SG558 | SP523 SP623 PU523 |
|
Internal Joints (Dry) | SG556 | SP523 SP623 TREMflex 834 SP030 |
|
Internal Wet Areas | SG556 AF | SP523 AF |
|
Curtain Wall Sealing and Bedding | SG556 SG558 | SP623 Tremco Butyl Sealant |
|
Glass | Spectrem 1 | SP523 |
|
Vinyl and Plastic | SP623 |
| |
Wood | Spectrem 2 SG555 SG556 SG557 SG558 | SP523 illmod 600 |
|
For product recommendations outside of Asia, please contact your local office to discuss with one of our specialists. |
Disclaimer: This article is written as a guide for proper selection of non-silicone alternatives for common applications. As is best practice on all installations, and while this document is meant as a guide, the installer should always follow the guidance of the product manufacturer, as well as carefully reading the products’ published application instructions and datasheets.
Our team is on hand to aid with any questions, specifications or projects, get in touch with them today.
As experts in a wide range of construction product technologies, Tremco CPG provides the solutions to engineer structures that are more efficient to build and maintain, are virtually impervious to the elements, and can provide a multitude of desired finishes. At Tremco Construction Products Group (CPG), we’re committed to shaping the future through innovative approaches and sustainable solutions.
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